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The main features of the processing section are 3 Continuous Dyeing Ranges from Monforts, Germany and Benninger, Switzerland, 2 Continuous Bleaching Ranges and Mercersing machines from Benninger. The present capacity of the plant is 130000 mtrs per day, which includes 10000 mtrs of yarn dyed fabrics. All the fabrics can be dyed and finished in various kinds like peach finish, Anti crease or wrinkle free, water repellent, Fire Retardant and various coatings to add value to the finished product. The unit has full-fledged laboratory to perform tests, computerized and modern colour matching facilities to ensure that fabric complies international standards. Printing machine from Stovec is another feature of processing section.
Weaving section has 283 looms in mix of Sulzer Projectile, Airjet , rapier looms. It has capability to produce 100% cotton, and poly cotton blended fabrics in large variety of weights, weaves and counts. These machines are Sulzer and Picanol and well supported with preparatory machines from Benninger, Switzerland.
The unit is having 3 spinning sections - Open End Spinning, Cotton Ring Spinning and Blended Ring Spinning. All machines equipped with new technology from the companies, like Zinser, Trutzschler, Trumac, LMW, Erfangi, Crossrol & Vouk. Company has about 54000 Ring Spindles and 1488 Rotors in its spinning section.
JCT has captive power plants of 5.5 MW and 8MW, which is based on biomass fuels like, rice husk. These plants are well equipped with state of the art pollution control devices.
JCT New Plant:
Going ahead, JCT has set up a new plant to produce Nylon/Polyester Filament based Performance Fabrics. JCT’s new plant has production capacity of 50000 mtr per day in special performance synthetic fabrics. There is a huge market for this kind of fabric in various segments. Various International Brands, with their source basis in India, import over 100 million meters of this kind of fabric from Far east Countries to convert into various types of garments for Sportswear, Workwear, Outerwear and Defence purposes.
The JCT’s new plant is the first of its type in whole of South Asia. The production from this plant fills in the gap in the supply chain. With most brands strengthening their sourcing base for garmenting out of India, procurement of this fabric from Far East was a nightmare in logistics. With increasing demand on shortening the supply chain, the availability of such fabrics in India will save 20 to 25 days for sourcing such garments out of India. The plant has capabilities to produce different functional finishes and special coating effects.
The plant is equipped with state-of-the-art technology with water jet weaving machines from Tsudakoma, Japan. Processing machinery from Il Sung and other suppliers from Korea & Taiwan.
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